2007-09-29T14:28:04Z
Dave Pawson.
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I was asked to make a cutlery drawer/holder thing for a
relative. Two knives, two forks, two spoons. I had some oak left
over from a job a few years back to after much pondering I
started drawing out solutions, eventually cutting wood. After 4
complete drawers I moved onto the spoons and made a little
discovery. I'm aiming for 140mm wide, plus some 4mm oak faced
ply sides. Length varying with the eating iron. So off I go and
do a few calculations, knowing that the soup spoon is slightly
wider than the dessert spoon. I'd ripped some oak to 30x50mm
which seemed about right. The spoons were to stand on edge in
slots (see the photo below) so as not to be too wide. Previously
I'd used a pair of dividers to try and get an even spread of
slots. This time the error was too much, my 14mm slot, by the
time the error had multiplied over the full length of the piece,
was now only 12mm, too slim for the spoon (what do you call the
dished part of a spoon?). Restart. I drew it out to scale on
paper and pricked it through to the wood. Good enough... except
it wasn't. I was practicing on some softwood and realised I'd
totally ignored the blade thickness. Fine on the previous
drawers where I'd simply moved along by x mm, not in this case
where the wood was cut to length. Back to the drawing board. I
needed 14mm gap, 8mm separator. Weird, but in the end, I'd a
series of 11mm spaced marks (14 - 3mm blade thickness) and the
realisation that I had to keep those marks against the right
hand side of the blade. When the blade is offset at 15°
from the vertical that gets tricky. Made harder by the fact that
my drawing was 'side elevation, yet when on the sawtable, it was
rotated through 90° towards me. I tried it again on
softwood, rotating the saw blade until the tooth that cuts
furthest right was level with the table, then aligning that with
the mark on my wood. Then I got (a little) smarter, and copied
the mark down the table clear of the blade so that I didn't have
to switch the saw off between cuts! The first one off the
assembly line is shown below. 
Needs cutting to length and the 'bottoms' of the slots cleaning out, but the spoons fit, it is regular and I've learned a valuable lesson in metrics.
Keywords: woodwork
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