2009-09-22T16:57:13
Dave Pawson.
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The Kreg Pocket jig, in fact a full 'tools' listing. youtube has a fair video if you've not come across it before.
I've been eyeing them for a few years and reading good reports. I finally took the plunge and invested in the K4 setup which was delivered (very promptly) by Axminster tools in the UK. These are my initial impressions after a couple of hours use, and making one 'ladder' frame pair, to support five shelves in my workshop.
Build it yourself. The delivery packaging is such that it won't go back in the box. Saves them assembly time I guess. It leaves the customer with nowhere neat to put the drill bit, allen key and square (WTF!) driver bit. Its made in the US, which leaves the Europeans with the problem of converting everything from imperial to metric. Seems a Euro version with metric measurements is just too much to ask. The company approach is very US centric though.
First setup. Don't forget to set the kit to the thickness of wood you're using (once converted to imperial). The drill bit is set to the stepped shoulder against the scale on the actual jig (again if you have strong light). I made the mistake of using the drill tip and it all felt wrong. RTFM and I corrected that. I'd guessed at the screw length I wanted, picking 1.5in screws, #8. As a test piece I tried normal screws, and believe kreg now that theirs produce a better joint.
Use. Keep a 13mm spanner handy. The
clamp I have doesn't look like this, but the
lock nut on the threaded bolt is identical and needs
locking. No spanner provided. The
drill guide
is made of some tough plastic, and the
moulding and finishing processes leave something to be
desired. The surfaces don't run smooth. I used a wax
lubricant (worktop or sawbench stuff) which helped. On
that theme the markers (for the hole alignment and depth
stops) are barely visible and could do with additional
marking. The user video shows them painted white which
makes them nice and clear! Pity they don't deliver on that.
Missing from the K4 setup I bought is
this, a bench, or sheet of wood
mounted stopper, which lines up the wood laterally for
repeat cuts. I mimicked it and hence blocked up the
vacuum extraction attachment. Makes the K3 'system' more
attractive. I can't find it as a separate product on the
Kreg site, perhaps it's only available as part of the K3
kit. It's called the Material support stop .
As I said, in use. I made two 'racks' or ladder frames
for a five shelf system for the workshop. From unpacking
the wood from the car to finishing I guess it was less
than an hour. I was impressed. Using cut timber rather
than t and t, I had noted that identical thickness timber
helps. Really had no problems. Alignment was a breeze,
drilling the pockets was easy once I'd clamped a small
piece of timber to the vertical of the jig such that I
could slide each cross piece up to it and start
drilling. Not as neat as the one shown above, but
sufficient. Screwing the screws into the pockets I was
less impressed with. I used a bench clamp as per
, which basically didn't have enough
area to hold both the vertical and the horizontal pieces
on the bench. They need to be secure to use the power
driver (sorry, no screwdriver, Kreg assume we all have
power drivers to hand I guess) with the Kreg 1.5inch
course screws. Otherwise it all starts to misalign. The
screws presumably are made by or for Kreg. In a box of 100
I had two where the square driver simply wouldn't fit in
the screw head! Lousy QA? 2%! Not good. The Face
clamps start to look attractive, though I'm unsure if
they would have handled the six foot length I was
using. That would have taken some acrobatics. Bad enough
with the bench clamp.
Either way, I was happy with the speed and accuracy with which it all came together. I've left one frame dry, the other I glued. I really can't see how it will be strong enough without glue.... we'll see.
Overall? 8 out of 10. I can see myself buying the face clamps look like a good buy, but I'll wait a while before deciding.
In the packaging was a freebie download of a cabinetmaking booklet. Along with a 'code' to use. The Kreg company are so US centric that they only allow phone numbers in nnn-nnn-nnnn format and insist that my address be within a US state! Wake up Kreg, the world does not end at the US borders.
Keywords: woodwork
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